, connect the remote control box to the solenoid box. What is the Badland ZXR 12000 Lb Winch Best For? Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Always take extra caution when installing any parts. Note: Specifications are approximate and subject to change. You should keep in mind the following points before buying this product. Connect red wire to positive battery terminal and black wire to negative battery terminal. The blue indicator light in the remote indicates the remote is ready to use. We have other buying guides in the site. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Engage clutch before starting. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Its a Badlands 3500. The wire rope must be properly coiled under tension to be able to support a load without damage. Badland 18000 Winch Installation & Instructions Manual: Download. Secure load after moving. Nothing there nor Ebay. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. NO LOCKING MECHANISM. It locks the wire in its place. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Badland ZXR 12000 lb. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Recoil the wire rope back into the winch under at least 500 lb. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Do not use a dirty or corroded battery. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" The Badland will be made in China using parts sourced horribly. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Disconnect the Pendant Controller when not in use. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Oversized item: cannot be shipped to Alaska or Hawaii. Can anyone help, thanks. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Best Badland Winch Remote For Replacement. Call to Order: 1-800-444-3353. These pieces (as long as they're not sewn in) can easily be repaired on your end. Do not lift items vertically or use for aircraft purposes. Use as intended only. Press the remote ON switch until the blue light blinks. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Therefore, winch has an exceptional load limit of 12000 pounds. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. The mounting plate must be rated to at least the winch's capacity. Winch with Wire Rope. Most badland winches come with a mounting plate for your winch. Required fields are marked *. Keep clear of fairlead when operating. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. If not available , then a new controller from another winch could work. Is there a replacement spool drum? According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The drum or spindle broke on the side closest to the motor. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. The same thing happened to my replacement winch. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. We recommend giving the device some rest in between and letting it cool off. The wireless remote controller will act as a receiver for the wireless remote. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . The average winch that can bear this much load costs around $300 to $500. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. It is permanently damaged and must not be used. How to Install a Badland ZXR 12000 Lb. Do not power the hook all the way into the fairlead to prevent damage. lb. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Extra Rope or Wire: 4. (Wire rope enters/exits at the bottom.). The build quality and the astonishing series-wound motor enable it to perform with such strength and power. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Please familiarize yourself with the operation of your winch before using it. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Put the vehicle's transmission in Neutral. I had the same problem with 12000lb. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Two best universal wireless remote controls supporting all the models. Drill pilot holes for the mounting screws. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. But still, precautions should be taken. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. It is too late to reverse the damage at this point, the wire rope must be discarded. For using wireless remote, attach the remote controller switch to the solenoid. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Summary of Contents for Badland ZXR9000. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. The device will work as long the battery is supplying electricity even when the engine is off. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! The items listed here are very good items. Will sell for $280 firm! TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: The red indicator light will flash during the operation. With every winching circumstance, theres a risk of potential injury. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The winch still works, but all of the electronic components got corroded by moisture. It is tough and looks like it can last a very long time. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Keep this manual and the receipt in a safe and dry place for future reference. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Have the winch serviced by a qualified repair person using only identical replacement parts. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Badland has invested a lot of thought into manufacturing this product. One possible reason for this could be the exceptional amount of weight the device has to carry. Read this material before using this product. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. A simple plug and play-action provide ease of winching in and out with a push of a button. Also, they protect your hands from scratches and injuries. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. The operator and assistants must carefully plan usage to prevent accidents. When you buy through links on our site, we may earn an affiliate commission. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Do not slide wire rope through hands, even with gloves on. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Wired Remote: 5. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. There are two black wires and two red wires that come out of the winch. Thanks for your help. Do not wear loose clothing or jewelry, as they can be caught in moving parts. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. It is in the signature Mile Marker orange and black color. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Do not exceed the angles shown in Figure B for a roller fairlead. Find the most comprehensive badland winch parts list for your replacements and upgrades. 1 BADLAND WINCHES 12,000 lb. 2500 lb or 3500 lb? Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Limitations apply. Connect the black ground battery cable directly to the batterys negative terminal. A road alligator jumped up and took out the controller box. If you have a wireless remote, connect the remote control receiver to the solenoid box. Correct any such issue before use. Do not loop the wire rope around object and hook onto itself. Use a spotter to assist you in assuring that it is safe to operate the winch. They are perfect Badland 2500 winch parts. Diagrams within this manual may not be drawn proportionally. Industrial/Tow Truck Electric Winch Owner's Manual Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. It may not display this or other websites correctly. Do not open the housing. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. What other Badland 2500 winch parts do you think are perfect? The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. This occurs due to the wired solenoid that gradually heats as the current flows through it. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. Read all instructions. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. I could try using a controller from another brand. then wait about a month or so for them to get in, they come all the way from Chinese town. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Winch motor will be hot during and after use. Any help would be appreciated. do you have a replacement motor for 3500lb winch sku68145? The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Required fields are marked *. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Let's see what makes it such a great product. Use a winch cover that can protect from sun damage. As you can see all the parts in the diagram below, you can understand the wiring well. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Check for voltage at armature port with Switch pressed. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. This makes it ideal for outdoor use, especially in humid and rainy climates. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks.
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