Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. __transmission sprocket nut at 60.. After that, tighten the lever or turn it inward for the opposite effect. 0000019537 00000 n Refer to Photo 2. TC95 128HP Stage 3 Where might I find a service repair manual for a 2017 Harley Davidson Road King? 0000014611 00000 n nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream 30-40 foot pounds 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Get XiED(tm)! In the next few sections, we will show you the most-required torque and its specifications. For Sportster, you will need 42 foot-pounds of optimal torque capacity. I have had best luck splitting the difference between the upper and lower values. JavaScript is disabled. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. You can use the following SAE Torque Chart as a guide. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. It's quite possible the person asking is referring to a completely different motorcycle. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Learn how to replace it on your bike! Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. There is an issue if they cannot determine the size of the socket or wrench they will need. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 0000006600 00000 n Your email address will not be published. 15-18 foot pounds 150-165 foot pounds 35-45 foot pounds According to the companys instructions, Harley Davidson will inform the owners about it. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 22.71 litres (6.00 US gallons) Oil capacity. 0000028181 00000 n I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. QO_(44? Primary Cover screws <> Exhaust Systems Oil Pump manifold screws Hello all.. me again.. well im putting my clutch and compensator back together. Harley-Davidson CVO Street Glide Specs. 10-13 foot pounds 27 0 obj<> endobj xref 27 41 0000000016 00000 n Continue with Recommended Cookies. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Thanks guys.. will be stopping bye the dealer today to get some other stuff. 0000031803 00000 n When they bottom out give them a little tweak and you are good to go. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 12-18 foot pounds lordharold, Jun 2, 2012. ). There is a 35 ft-lbs difference between the two which is substantial. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 9 comments. Engine Displacement See Figure 1. Spark Plugs Timer screws (inner cover and sensor plate) The above list has only described the torques for different parts where you will need the wrench. Unlock the full power of your engine. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Use my videos as a visual reference before or as your working on your bike. Which starts here in the milwaukee area on Wednesday. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! How to Build a lbs. If you apply more than its required torque, the thread of the screw may become damaged. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Harley-Davidson CVO Limited Specs. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. basics of Fuel Injection explained, DEWEY'S The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. So, insert your screwdriver or Allen key and follow the given instruction. So, insert your screwdriver or Allen key and follow the given instruction. But I didn't car for that. 90-120 inch pounds The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Instructions say refer to the manual. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. It does. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Place your catch pan under the primary and remove the drain plug. EVO Exhaust Testing With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. This torque value is required to tighten the cylinder screw. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Front Brake Disc screws For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 9/16" - 114 This is from the 17 Touring Service manual. Also, as recommended by a guy who builds racing engines. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. endobj Also, you may contact the mechanics. When I get this question it is not one I will answer. Then you have the tools for repeating the same task later and for any other work you want to perform. Rocker Cover 15-17 foot pounds I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Exhaust Length Manufacturers change sizes quite frequently. Rocker arm, rocker cover, derby cover, ect. We have briefly discussed Harley Davidson torque specifications for only a few components and models. We also found 79 foot-pounds of torque capacity for the 1340-cc. EVO 95 HP Stage 3 It helps to use a funnel designed for a primary case. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. First, you need to pull back the rubber cover from the clutch lever. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Rammer Performance Air Cleaners Save my name, email, and website in this browser for the next time I comment. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. 191. 0000001947 00000 n 0000004810 00000 n (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Camshafts 7-9 foot pounds Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. First, you need to pull up your vehicles clutch cable. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Compensating Sprocket nut Nightrider COPYRIGHT According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. 0000003988 00000 n Otherwise apply general torque specs according to bolt size. Diesel, here's what my manual says now. General. Over time, the clutch of your bike wears down, which results in adjustments. 0000005197 00000 n 45-55 foot pounds 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. How to get Professional Tuning Results Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 0000033993 00000 n Performance Calculations 25-30 foot pounds Figure 1. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. It just seems like 75 is pretty weak.. 06. I opted for a machine shim.. they didn't come out with the updated comensator until 07. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Street Engine, The Tuning a CV carb 10-12 foot pounds Does that sound right? So, back it out with a flathead screwdriver until it is lightly seated. It will help you know the torque values precisely. . Use Loctite 271 on threads. Tighten front axle to proper torque. Brake Line Banjo Fittings Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. 35-40 foot pounds 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 128 HP 95 CID The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Therefore, tighten the jam nut properly and avoid over-doing. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Install a TC 88/95 cam Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 2 0 obj Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Torque means the amount of rotation each screw and nuts require to tighten on its spot. lordharold Active Member. is that right? find most of the information you want on one page. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. The 2010 Service Manual has two different values for the banjo bolts. 0000008030 00000 n Left-hand thread..heh heh. 10 foot pounds #2. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. at home I went and purchased a machine shim the fits exactly behind that nut. #10 - 22 in. The other question I have issues over is what size of socket or wrench to use. lbs. My wife has seemed to have misplaced my manual:|. in. What I stated is a direct addendum from Big Dog. . TC Now use a 4mm Allen wrench to take those screws, spring, and locknut out. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. WEB Links If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? This demonstrates a serious lack of understanding basic tool use and assessment ability. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Profession Tuning on a Shade Tree Budget, Engine Performance 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Yes, those torque values are correct and don't forget to use some red locktite. 0000001552 00000 n Henceforth, you must know how much torque each nuts and screws require. Inspection cover should be about same or a little less. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Shovelhead vs Twin Cam: What Makes the Difference? Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 30-45 foot pounds Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Harley vs Honda Motocycle: Which One Suits You Most? 0000003095 00000 n Tappet Screen Plug Modifying the CV carb Primary chaincase to engine bolts: 16-18. Proceed as follows: a. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Inspection of major fasteners is an important part of service. Unlock more power! You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. EVO 74 HP Stage 2 It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. as long as the 2050 is made for primary,transmission application. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 3.80 litres (4.02 US quarts) Other specifications. 0000004308 00000 n Our line of Screamin' Eagle performance drivetrain and clutch . 5. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. It has several links you could look at. Khrome Werks AR100 test Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. for 2007/08 HD, Harley Camshaft 0000013023 00000 n Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. An In-Depth Discussion on Harley Davidson Paint Codes. #8 - 14 in. $20 Bike Lift Blake Bleeder Nipples The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Rear Wheel Sprocket bolts Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 140 ft-lbs. TC 100HP You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. for Derby Cover. It's time to torque the pulley nuts for my belt drive. I feel confident that it's there to stay. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. New comments cannot be posted and votes cannot be cast. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Read More. Then turn the bolts of your derby cover with your hand and carefully tighten them down. In that service manual are torque specs for specific fasteners. 0000001472 00000 n Plus, its motorcycles are just as iconic as the company itself. Heritage softail deluxe FLSTNT. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. endobj First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Miscellaneous Now release the clutch plates that caused the dragging. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Transmission sprocket nut: 80-90. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) The Fora platform includes forum software by XenForo. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Plug Wires Learn how to replace it on your bike! But what about the torque capacity of the engine of different Harley models. 90-120 inch pounds My question was about the posted rear axle torque value for the '06 VRSC . Rating. 27-32 foot pounds 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Rocker arms are 18-22ft. 0000003541 00000 n Allen Screws Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! When component part replacement is necessary, use the engine type and serial number to identify the correct part. 1979 - Late 1984 Torque Specs. 28-35 foot pounds These specs come from the engineers who designed and built the bikes. Nitrous Oxide Gear Ratios Then return it one-quarter turn. Rear Shock Absorber You, Read More Who Manufactures Harley Davidson Spark Plugs? You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Camshaft Specifications Engine sprocket nut torques to 150-165 foot pounds. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. What I know off the top of my head: 1.) By nucseal in forum Harley Trike Conversions Replies: 3 Last . I printed off the complete torque specs for the softail models . Primary cover bolts: 14-21 ft lbs. Though I didn't make it quiet to the 50 degree line. MPH at RPM #7. Pistons and Cylinders Reduce Engine Ping, High Heat on 2007/08 HD The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Battery. Specification Tables, HD Twin Cam Engine Builds in. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Spark Plug Land Speed Racing GalleryCV Carburetor Rear Master Cylinder mounting nut I would also encourage other viewers not to answer this question either. Front Brake Caliper mounting screws Front Fender mounting bracket bolts Assembly Torque Values, Crank Pin nut You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. tourbox. lbs. Camshafts 883 to 1200 Upgrade It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 7/16" - 54 ft. lbs. Refer to applicable Service Manual. Engine Tuning 13. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 3/8" - 33 ft. lbs. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun).
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